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Reference Delivery

Greenfield 30 t/h pelleted feed mill — Vietnam

Anonymized reference project: a greenfield mill for a southern Vietnamese integrator producing broiler, layer and swine feed on one pellet line. FeedMatch scoped the requirement, ran the RFQ against five suppliers and normalised the offers to a landed, commissioned basis before the buyer's own engineering review.

Vietnam
Country
Feed milling (broiler, layer, swine)
Category
30 t/h · 180,000 t/year · 3 shifts
Scale
3
Reference outcomes

Load requirements

Design loads used to size housing, utilities and equipment.

Line capacity
30 t/h pellet, 8 t/h mash bypass
Intake
2 × 80 t/h truck pits, bulk + bagged
Storage
10 × 750 t raw, 8 × 250 t finished
Installed load
2.1 MW installed, 1.4 MW running
Steam
3.0 t/h at 8 bar, dual-fuel boiler
Batch cycle
4 t batch, 5.5 min mixer cycle

Results

Representative KPIs achieved on projects of this scope.

Pellet durability (PDI)
94.1%
Fines at bagging
2.6%
Line utilisation
78% of nameplate, year 2
Formula changeovers
9 per day, <8 min each
CAPEX vs first quote
−11% after scope normalisation

Challenges and how they were resolved

What went wrong in the first definition of the requirement, and what changed before suppliers quoted.

Quotes were not comparable

Initial supplier offers ranged from bare equipment EXW to full erection. Two excluded steel structure, one excluded the boiler, one priced spares for 12 months and one for 24.

ResolutionA single scope-of-supply matrix was issued: everything quoted to CIF Ho Chi Minh, erection, commissioning, 12-month spares and operator training included, with exclusions listed line by line.

Swine and poultry cross-contamination

The medicated swine formulas and the layer feeds shared one mixer, pellet press and cooler, creating a carry-over risk that the first layout did not address.

ResolutionSequencing rules, a dedicated flushing batch and a second micro-dosing hopper were written into the technical requirement before offers were requested, so all suppliers priced the same mitigation.

Grid instability during peak hours

Site voltage dips shut down the pellet press twice per week in the buyer's existing mill, costing roughly 6 production hours per week.

ResolutionSoft-start on the 315 kW press motor plus a 1.5 MVA standby generator were added to the requirement; the payback was tested in the ROI planner before the scope was fixed.

The numbers

Indicative capital and operating figures for a project of this scope. Ranges, not quotations.

Indicative CAPEXUSD 8.4M–10.2M
Equipment share58% of CAPEX
Conversion costUSD 17.60/t
Energy41 kWh/t grind + pellet
Simple payback4.6 years

Representative outcomes

  • Scope: 30 t/h pellet line, 2 t twin-shaft mixer, 12 micro-dosing points
  • Five comparable offers normalised to CIF + erection + commissioning
  • Spread between lowest and highest comparable offer: 21% of CAPEX

Run these numbers yourself

Background reading

Note: This case study is an anonymized reference scenario. Specific client identities, contract values and commercial terms are withheld under NDA. Figures reflect typical outcomes for projects of this scope and are not a guarantee for your project.

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